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Purpose and area of application
There are offered new structures of composite powders for gas-thermal hardening and recovery of details, which are used at the extreme conditions. Production of powders is executed by plasma-chemical synthesis of composite particles on the basis of refractory substances.
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Metal-ceramic powders
«Cermet-1»
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Metal-ceramic powders
«Cermet-2»
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Ceramic powders
«Oxide ceramics»
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- for details, which are used at conditions of single-time influence of wear, impact and high temperatures
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- for details, which are used at conditions of single-time influence of wear, corrosion and impact
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- for coatings of different application: wear-, corrosion-resistant, anti-frictional, thermal isolated
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Advantages
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Increase of resistance of hot stamps details (t>10000C, strength of pressure is 250 t, abrasive) in 3-5 times in comparison with melting from powder wire of PP25H5FMS |
Increase of wear resistance in 2,5-4 times in comparison with coatings, which include WC-Co |
Increase of corrosion resistance in 3 times in comparison with TiO2 |
Technical characteristics
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- hardness - 60-68 HRC
wear resistance in conditions of abrasive friction - in 3-8 times higher than sample - hardening steel 50 (abrasive - SiC)
- porosity 3-8%
- adhesion: fused coating
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hardness - 55-62 HRC
wear resistance in conditions of abrasive friction - in 2-20 times higher than sample - hardening steel 50 (abrasive - SiC)
porosity 3-7%
adhesion: fused coating
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- wear resistance in conditions of abrasive friction - in 2,5 times higher than sample - hardening steel 50 (abrasive - SiC)
- porosity 3-5% and less 1% depending on degree of a coating's amorphisation
- adhesion: unfused coating , under milling is not spalling
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Level of development
The powders were tested and implanted on enterprises of Russia in oil mining industry, defensive and space-rocket complexes.
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Forms of cooperation
- spraying of coatings
- sale of license on powder production
- delivery of powders
- cooperation in powder production
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